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Textile Hot Air Heat Setting Stenter machine
Multi purpose stenter for drying, heat setting, width setting and curing of various types of fabrics and nonwovens.
1. Main technical parameters:
● Basic design 3m chamber units with hot air circulation
● Machine type Countertype installation
● Working width (mm) 1800,2000,2200,2400,2600,2800,3000,3200,3400,3600~5500
● Minimum working width (mm) 450
● Heat source Gas (liquified petroleum gas, nataural gas)/Steam (middle and low pressure)/Thermo oil/Electricity
● Layout 3-12 chambers
2. Fabric infeed combinations:
Applicable to various fabrics, it consists of fabric feeding stand, fabric with expanding, alignment device and tension control.
Fabric feeding combination for knitted fabrics
Fabric feeding combination for woven fabrics
Fabric feeding combination for non-stop batch change
Fabric feeding combination for dyeing beam unwinder
Fabric feeding combination with roller accumulator
3. Padder:
Different types of Padder meet technical requirements for various fabrics and padding processes.
High performance padding bowl : 3 layers of special colloid, uniform pressure over the width , high efficiency of dehydration
4. Overfeeding Operation:
Overfeeding operating platform for knitted fabrics
Overfeeding operating platform for woven fabrics
2 traction rollers individually driven by frequency controlled AC motors ensure an even fabric tension during the pin-in or clip-in process.
Extended stenter inlet section with steaming device and selvedge glueing device is available as an option.
Split type
Synchronous pinning in the left and right stenter chain with rubber roller and pin-in brush. Left and right selvedge tension can be adjusted individually.
Adjustment range of overfeeding: -10% ~ +30%/60%/100%
Finger uncurling (2, 3 or 4 fingers)
Plate uncurling
Air blow uncurling
5. Stenter Chian Track:
● General width adjustment of all spindles with longitudinal shaft, individual width adjustment in the inlet and outlet by motorized spindle.
● Indivdual width adjustment by motor of all width adjustment spindles.
Width adjusting motor
Direct motor coder, position output.
Touch screen control
Manual width adjustment on the touch screen or use of the set-up automation (option).
Hanging track: lubrication free, easy maintenance.
6. Structure of Chamber:
● A-B Independent upper and lower air flow thus the fabric balance can be easily adjusted from the operator panel (Twin-Stream)
● C Integrated exhaust duct
● D Lint filter can be cleaned from outside
● E Nozzles can be easily pulled out for cleaning
● F Pneumatic lifting doors
● G Energy conserving 150mm insulation
● H Return- air duct for the uniform return flow of the circulating air from the nozzle
Cold air barriers in the fabric inlet and outlet
The circulation air filters can be easliy pulled out for cleaning during production
Pneumatic lifiting door, reduces space requirement increases the thermal efficiency
Circulating fan - twin stream
7. Nozzle System:
Air cushion type nozzle system for woven fabric
Special nozzle system for sensitive fabric
Air cushion type nozzle system for knitted fabric
Movable type nozzle
8. Heating System:
● Gas (liquefied petroleum gas, natural gas)
● Steam (liquified or low pressure)
● Heat transfer oil (thermo oil)
● Electricity
Thermo-oil heating
Gas heating
Gas direct heating
Gas indirect heating
9. Fabric Outlet Combination:
Outlet combination with air cooling device, plaiter and batcher with separate drive.
● Fabric humidifier at he outlet
● Antistatic device
Fabric outlet combination applicable to knitted fabrics
Fabric outlet combination applicable to woven fabrics
For non-stop batch change with fabric collecting scray
Fabric outlet combination with dye beam winder
Outlet with roller accumulator for non-stop batch change
10. Electric Control:
Programmable logic process controller (PLC). Expandable and adaptable for practically all tasks arising in modern textile finishing like: Integration of setting values for measuring and control devices.Batch management, Network interfacing, Prepared for teleservice, Maintenance manager
Interior of electric cabinet
Electric cabinet
Touch screen machine adjustment and control
11. Remote Operation:
● Check operating data of the equipment at any time with computer or mobile phone.
● Manage energy consumption and improve energy efficiency.
● Statistics of energy consumption in a given period.
● Trace quality problems, upgrade technical level and output efficiency.