stenter machine and process for fabric in textile

The stenter setting machine is no stranger to this kind of equipment.

The working principle of the stenter setting machine is mainly as follows:

The unshaped cloth is fed into the machine through the stripper open width, so that both ends of the cloth width can be hung on the needle board.

After that, through the movement of the needle plate, the cloth width is sent into the oven, and passed through several constant temperature ovens at different temperatures, and then the tail end is cooled and static electricity is removed. After that, the cloth width falls into the cloth car, thus completing the whole setting process.

Is the width of knitted fabric related to the setting machine?

The width of the knitted fabric has nothing to do with the setting machine, because the setting machine can only play a fine-tuning role.

The setting machine is mainly used for weaving and setting the machine. Generally, the setting machine uses heat-conducting oil and steam to heat the air in the setting machine, and then heats the fabric. When the fabric reaches a certain temperature and keeps it for a certain period of time, the fabric structure changes to achieve the purpose of setting.

Principle of setting machine:

The cloth is immersed in chemical materials in the material tank, and after being evenly squeezed by the rollers, it enters the oven. When the cloth passes through the oven, it will be dried and shaped under the action of high temperature and hot air. The shaped cloth has a good feel and stable size.

The structural characteristics of the setting machine and the function of each unit:

The setting machine mainly consists of five parts, including the feeding part, weft trimmer, chain, oven body and cloth doffing and rolling device. In addition, there are chemical feed system and oil furnace heating system.

1. Feeding part.

The structure is relatively simple. It consists of a trough and a roller. The cloth enters the trough with chemical materials, and then the excess chemical materials are squeezed clean by the rollers. Therefore, the chemical material carried by the cloth is very uniform, which is a prerequisite for obtaining high-quality shaped cloth.

What we should pay attention to here is to always pay attention to whether the pressure on the left and right sides of the roll is consistent, otherwise, the side with the lower pressure is more material, and the side with the higher pressure is less, and the cloth will have quality problems such as left and right inconsistencies.

2. Weft trimmer.

The current shaping machine is equipped with Mahlo RFMC94H photoelectric weft straightener. There are four sets of sensors on the Mahlo photoelectric weft straightener. Each set of sensors includes light-emitting and light-sensitive parts. The weft can be produced through photoelectric effect. .

The action part adopts a hydraulic system. When the signal of the weft skew size is transmitted back to the control main board, the control main board will issue a command to drive the hydraulic system to adjust the angle of the curved roller or the straight roller to correct the weft skew. Specifically: when there is a difference between the center of the cloth and the two sides, the curved roller will move; when there is a difference between the left and right sides, the straight roller will move.

3. The chain part.

The stenter of the cloth on the setting machine is produced by the chain. The chain of the setting machine is driven by a high-power motor near the place where the cloth falls. The chain is equipped with a needle plate. When the cloth enters the chain, the cloth is pressed on the needle plate by the brush wheel on the cloth pressing wheel. Enter the oven under the drive of two chains.

The chain of this setting machine is different from other setting machines. It can separately control the stretching of each pin clip to achieve good results. Some setting machines cannot adjust each pin clip, but can only be adjusted to Rectangle or trapezoid.

Product link: Hot Air Setting Stenter machine_JIANGYIN BELL KES MACHINERY CO.,Ltd